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Dental Cassettes for Sterilization - ZEPFcare

Dental Cassettes for Sterilization - ZEPFcare

The Dental Cassettes for Sterilization – ZEPFcare collection brings together the German-made cassette washbaskets, instrument trays, aluminum sterilization boxes, filters, and cleaning brushes that carry instruments safely through every stage of the reprocessing cycle — from ultrasonic cleaning through autoclave sterilization to chairside storage. Every washbasket and box is manufactured in Seitingen-Oberflacht, Germany, in stainless steel or anodized aluminum sized to standard sterilization-container dimensions.

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Which Sterilization Cassette Do You Need?

Start with the cassette or tray that fits your instrument set, then add the supports, sterilization box and filters that go with it; every active product in the collection is linked once below by Zepf number.

Cassette washbaskets (with lid, profiled and fixed-layout)

Zepf No. Pattern or size
85.180.10 Washbasket 1/1 with 3 Silicone Strips and 2 instrument holders Crosswise Measurements : 275 x 178 x 24 mm
85.190.10 Cassette washbasket - Universal Instrument Rack
85.192.50 Cassette washbasket 1/3 - New Generation 2014 with Press Button Lock
85.192.70 Cassette washbasket for Nizam Ring Punches Set
85.194.00 Cassette washbasket 1/2
85.194.15 Cassette washbasket for Pin Augmentation Set
85.194.20 Cassette washbasket 1/2 for Micro Instruments Including Instrument Retainer and Instrument Support
85.194.50 Cassette washbasket Longitudinal, Length 1/1 x 1/2 with Lid New Generation 2014 with Press Button Lock
85.195.00 Cassette washbasket with Lid and Press Button, 275x178x37 mm Including Recess In Lid and Bottom Suitable for The Accommodation In A Low Sterilization Container Size 310x190x40 mm / Item 85.327.00
85.195.03 Cassette washbasket with Lid and Press Button, 275x178x37 mm Individual Silicone Profile for 6 Pcs. Extraction Forceps xcision-Line® Or exLOG
85.195.05 Cassette washbasket with Lid 275x178x37 mm, with Individual Silicone Instrument Supports for Immediate Implant Placement Set Hürzeler / Zuhr
85.195.10 Cassette washbasket with Lid and Press Button, 275x178x37 mm New Generation 2014 with Press Button Lock
85.195.20 Cassette washbasket 1/1 with Universal Instrument Supports - Longitudinal
85.195.60 Cassette washbasket for 6 chisels, 4 drills, 2 mixing cups and a hand instrument
85.995.00 1/1 Washbasket for 11 Instruments, 2 Mixing Cups, 4 Burs
85.995.01 1/1 Washbasket for 11 Instruments, 2 Mixing Cups, 4 Burs
85.995.20 1/1 Washbasket for 15 Instruments Lengthwise
85.995.25 1/1 Washbasket for 10 Instruments Lengthwise and 5 Instruments Crosswise, 1 Pair of Scissors

ZEPF washtrays and tray retainers

Zepf No. Pattern or size
85.180.00 ZEPF Washtray 1/1 - for 16 Instruments, 275 x 178 x 24 mm
85.180.01 Tray / Retainer Only for Wash Tray Lengthwise - 278 mm
85.181.00 ZEPF Washtray 1/2 - for 8 Instruments, 178 x 140 x 24 mm
85.181.01 Tray Retainer Only for ZEPF Washtray 1/2 - 140 mm, Stainless Steel
85.182.00 ZEPF Washtray 1/3 - for 5 Instruments, 178 x 90 x 24 mm
85.182.01 Tray Retainer Only for ZEPF Washtray 1/3 - 81 mm, Stainless Steel
85.703.00 Tray, Wash Tray, 1/3-Size, Universal for Holding 14 Rotating Instruments and 1 Cup

Silicone instrument supports, holders and press pads

Zepf No. Pattern or size
85.180.03 Silicone-Rubber for ZEPF-Tray Instrument Support 1/1, 260 mm, for 16 Instruments
85.180.04 Silicone-Rubber for ZEPF-Tray Instrument Support, 1/2, 130 mm, for 8 Instruments
85.180.05 Silicone-Rubber for ZEPF-Tray Instrument Support, 1/3, 81 mm
85.181.03 Instrument Holder for Tray Length 260, Silicone
85.181.04 Instrument Holder for Tray Length 130, Silicone
85.181.05 Instrument Holder for Tray Length 81, Silicone
85.181.09 Instrument Holder for Tray 1/1 Length 260, Silicone
85.182.03 Press Pad for Tray, Length 260, Silicone, Gray
85.182.04 Press Pad for Tray, Length 130, Silicone
85.182.05 Press Pad for Tray, Length 81, Silicone
85.182.08 Cassette washbasket - Lid Instrument Fixation for Washbasket Fixing Scissors / Needle Holders

Norm trays (bottoms and covers)

Zepf No. Pattern or size
85.142.10 Norm-Tray-Bottom, Perforated, Stainless Steel 18 x 14 x 1.9 cm, 1/2 Size
85.142.20 Norm-Tray-Cover, without Perforation, Stainless Steel, 18 x 14 x 2.5 cm
85.145.00 Norm Tray, Cover 1/1, Non-Perforated, Stainless Steel 28 x 18 x 2.5 cm
85.150.00 Norm Tray, Bottom 1/1 Perforated, Stainless Steel 284 x 183 x 17

Aluminum sterilization boxes, filters, seals and labels

Zepf No. Pattern or size
85.312.00 Labeling Tag for Aluminum Sterilization Box, Brown, without Marking, Not a Medical Device
85.312.01 Labeling Tag for Aluminum Sterilization Box, Blue, without Marking, Not a Medical Device
85.312.02 Labeling Tag for Aluminum Sterilization Box, Yellow, without Marking, Not a Medical Device
85.312.03 Labeling Tag for Aluminum Sterilization Box, Green, without Marking, Not a Medical Device
85.312.04 Labeling Tag for Aluminum Sterilization Box, Purple, without Marking, Not a Medical Device
85.312.07 Labeling Tag for Aluminum Sterilization Box, Red, without Marking, Not a Medical Device
85.312.08 Labeling Tag for Aluminum Sterilization Box, Black, without Marking, Not a Medical Device
85.312.09 Labeling Tag for Aluminum Sterilization Box, Silver, without Marking, Not a Medical Device
85.312.20 Identification Labels for Sterilization Containers - Paper Labels with Process Indicator, Pack of 100
85.327.00 Aluminum Sterilization Box 310 x 190 x 40 mm Perforated Bottom and Cover Aluminum, Gray, including 2 Textile Permanent Filters
85.327.10 Aluminum Sterilization Box Perforated Bottom and Cover Aluminum, Gray; 310 x 190 x 65 mm, including 2 Textile Permanent Filters
85.327.15 Aluminum Sterilization Box Perforated Bottom and Cover Aluminum, Gray; 310 x 190 x 80 mm, including 2 Textile Permanent Filters
85.327.20 Aluminum Sterilization Box 310 x 190 x 100 mm Perforated Bottom and Cover, Aluminum. Gray, including 2 Textile Permanent Filters
85.327.30 Aluminum Sterilization Box 310 x 190 x 130 mm, Perforated Bottom and Cover, Aluminum. Gray, including 2 Textile Permanent Filters
85.327.50 Paper Filter with Indicator for Sterilization Containers
85.327.60 Teflon Filter for Sterilization Containers 85.327.30 85.327.00, 85.327.10, 85.327.20 (Pack of 2)
85.327.70 Plastic Security Seal for Sterilization Containers, Blue, Pack of 100

Cleaning brushes

Zepf No. Pattern or size
85.903.01 Instrument Cleaning Brush - Double-Sided, Sterilizable, PU: 3 pcs
85.903.03 Aspirator Cleaning Brush - Ø 1.5 mm
85.903.04 Aspirator Cleaning Brush - Ø 3 mm and Ø 5 mm

CMF screw racks and screw boxes

Zepf No. Pattern or size
47.501.03 Universal CMF Box for Screw Systems Ø 1.2 / 1.5 / 2.0 mm
47.503.10 Screw Box for CMF System 1.0
47.503.50 Screw & Pin Box for 3 x 5 Ø 1.0 mm Screws, 10 Pins and Instruments
47.503.53 Screw & Pin Box for 2 x 5 Ø 1.2 mm Screws, 1 x 5 Ø 1.5 mm Screws and 10 Membrane Pins
85.540.51 CMF Screw Rack 1.2 / 1.2 mm - Stainless Steel Insert for Screw Boxes
85.540.52 CMF Screw Rack 1.2 / 1.5 mm - Stainless Steel Insert for Screw Boxes
85.540.54 CMF Screw Rack 1.5 / 1.5 mm - Stainless Steel Insert for Screw Boxes
85.540.55 CMF Screw Rack 1.5 / 2.0 mm - Stainless Steel Insert for Screw Boxes
85.540.60 Rack for CMF Screws Ø 1.0 x 4 / Ø 1.2 x 4 / Ø 1.5 x 2 - Stainless Steel
85.540.65 Rack for CMF Screws Ø 1.2 x 5 / Ø 1.5 x 5 - Stainless Steel

Shop Sterilization & Instrument Maintenance by Category

Cassette Washbaskets & Instrument Trays

A dedicated washbasket keeps instruments organized and protected through ultrasonic cleaning, thermal disinfection, and autoclaving in a single cassette — reducing handling, cross-contamination risk, and instrument damage between patient appointments. The 1/1, 1/2, and 1/3-size ZEPF washtrays hold 5 to 16 instruments depending on size, while the fixed washbaskets are sized for 10 to 15 instruments lengthwise and crosswise, with dedicated silicone-profile versions for extraction forceps sets and rotary bur/mixing-cup combinations. Silicone lid inserts and instrument holders keep scissors, needle holders, and other hinged instruments securely positioned during processing.

Aluminum Sterilization Boxes & Filters

The aluminum sterilization boxes (available in 40 mm, 65 mm, 80 mm, 100 mm, and 130 mm depths, all 310 × 190 mm footprint) provide a perforated, autoclavable container for cassette-based workflows, each supplied with two textile permanent filters. Replacement Teflon and paper indicator filters keep steam penetration and sterility indication consistent across reprocessing cycles.

Cleaning Brushes

Purpose-sized aspirator cleaning brushes (1.5 mm and 3–5 mm) and double-sided, sterilizable instrument cleaning brushes handle manual pre-cleaning of suction tips and instrument surfaces ahead of ultrasonic or thermal disinfection.

Why Choose ZEPFcare Sterilization Products

  • German-made quality: Manufactured to the highest standards for precision and longevity.
  • Standardized sizing: Cassettes and boxes sized to fit standard sterilization-container and autoclave dimensions.
  • Corrosion-resistant materials: Stainless steel and anodized aluminum optimized for repeated sterilization cycles.
  • Comprehensive range: Washbaskets, trays, boxes, filters, and cleaning brushes in one trusted collection.

Organizing instruments with a proper cassette-based workflow reduces handling time, protects delicate working ends, and supports consistent, repeatable sterilization results across your practice.

Clinical Use

Cassettes and trays keep each instrument set together from chairside through ultrasonic cleaning, thermal disinfection and autoclave sterilization and back to the operatory: instruments are loaded once, processed in the closed washbasket or inside an aluminum sterilization box with its filters, and opened at the chair as a complete set. Profiled washbaskets carry specific sets (extraction forceps, implant placement, pin augmentation, Nizam ring punches, chisels and drills), and the CMF screw racks and boxes hold screws for the ZEPF CMF systems.

Care and Reconditioning

Clean and inspect cassettes, trays and silicone supports with each cycle, replace single-use paper indicator filters every cycle, and check permanent filters, seals and silicone parts for wear according to your sterilization protocol. Our Dental Hand Instrument Reprocessing & Sterilization Guide and Surgical Instrument Reprocessing & Sterilization Guide cover the general workflow.

Compare With

Related Helmut Zepf collections: Aluminum Sterilization Containers, Instrument Repair & Sharpening Service, Sharpening Accessories, Surgical Instrument Sets and ZEPF CMF System. For reprocessing steps by instrument type, see the Dental Bur Reprocessing & Sterilization Guide and the Orthodontic Instrument Reprocessing Guide.

Dental Instruments, Tools, Burs, Diamonds and Polishers Made In Germany

FAQ

Are ZEPFcare cassettes compatible with standard sterilization containers? Yes. The washbaskets and trays are designed with standardized dimensions and high-grade stainless steel construction that make them suitable for use with most cassette-based sterilization systems, including the matching ZEPF aluminum sterilization boxes.

How often should sterilization filters be replaced? Paper indicator filters are single-use and should be replaced every cycle; textile and Teflon permanent filters should be inspected regularly and replaced per your sterilization protocol or manufacturer guidance.

What's the difference between a washbasket and a sterilization box? A washbasket organizes and holds individual instruments in a fixed layout through cleaning and sterilization; a sterilization box (or container) is the outer perforated aluminum housing, fitted with filters, that the washbasket sits inside during the autoclave cycle.

Where can I purchase ZEPFcare instruments? All instruments in the ZEPFcare Collection are available for purchase directly at DeutscheDT.com, providing access to premium German-made dental instruments designed to elevate preventive dental care.

Further reading: How to Sterilize Dental Instruments: A Practical Guide, How to Sterilize Diamond Burs, How to Sterilize Rotary Instruments, Dental Hand Instrument Reprocessing & Sterilization Guide, Dental Bur Reprocessing & Sterilization Guide, Surgical Instrument Reprocessing & Sterilization Guide, Orthodontic Instrument Sterilization & Reprocessing Guide, and Sterilization, Storage, Sharpening & Service.

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